A vacuum control regulator regulates and stabilizes pressure by allowing higher pressure air as required into or out of the system. Vacuum breakers and regulators work similarly, however a vacuum breaker allows air into the process line when a regulator does not. Depending on the application, this may increase energy consumption to clear the airlines and regulate the system pressure.
What Is The Purpose Of A Vacuum Regulator:
Vacuum control regulator are more efficient in controlling pressure within a system than more standard single-valve seats. The spring-loaded diaphragm mechanism regulates the airflow from either a pump or an external ambient air source. Adjustable pressure controller enable operators to maintain the system’s ideal pressure at all times without requiring frequent human intervention.
What To Look For When Purchasing A Vacuum Pilot Regulator
The pilot vacuum pressure on the dome may be adjusted manually or electronically, and the control method can be open-loop or closed loop. The application’s performance requirements determine the vacuum controller that is used. While all options provide continuous air intake from the atmosphere, their intake rates differ.
Vacuum Regulator Types
While both vacuum regulators and vacuum breakers regulate momentum inside a system, they operate on quite distinct mechanical principles. Mechanical regulators control pressure through an intake port while vacuuming relief regulators, or vacuum breakers, control pressure via an exit port.
Electronic Regulators
Mechanical vacuum control regulators operate based on force balance. Internal pressure is increased by opening intake ports and allowing air to enter. Close the intake port to decrease system pressure and raise the vacuum level. A spring-loaded diaphragm between the process vacuum and the intake port that expands and contracts in response to the spring. The spring is tightened to guarantee that the diaphragm automatically releases or limits gas flow as necessary to maintain proper system pressure.
Vacuum Breakers
Vacuum breakers, or vacuum relief regulators, likewise employ a spring-loaded diaphragm mechanism but regulate the pressure through the outlet port rather than the intake port. Vacuum control regulator regulates system pressure by opening the exit port to enhance application pressure and decrease the vacuum level. Similar to mechanical regulators, the spring-loaded diaphragm operates similarly. As the system’s pressure drops and the vacuum rises, the diaphragm mechanism exerts pressure to the vacuum control valve through a plunger, opening the valve and letting more air into the system. As the system pressure climbs, the diaphragm deflates, relieving the pressure plunger and shutting the valve, allowing the system pressure to fall again.
Regulators of Vacuum from Airtrol Components
Airtrol Components has been a market leader in high-quality precision pneumatic components since 1977. As a family-owned and run company, we are committed to producing micro-pneumatic components for many lights- to medium-duty applications requiring high accuracy. Our lightweight components are created and assembled by highly skilled engineers and experts, ensuring that our clients always get the most delicate part possible for their application.